Okuma Machinist's Handbook

Practical tools and tips for your shop floor

Okuma’s Machinist's Handbook makes it easy for you to find useful information to make your shop floor more productive. We are gathering content from our blog posts, videos, white papers and other website resources that will help your shop stay on the cutting edge of manufacturing during this rapidly changing business environment.

You can count on Okuma to be by your side every step of the way during these uncertain times – that’s what makes us different. We’re living our mission to passionately pursue a customer for life.

Check back often as we will continue to add helpful content. You can always find detailed information on a variety of topics in the Okuma Knowledge Center.

Visit the Okuma Knowledge Center

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BLOG POST

A Guide to Identifying And Solving Shop Inefficiencies

To be the most profitable and competitive in the marketplace, your machine shop’s process has to be as efficient as possible. Discover our step-by-step guide to identifying your shop’s inefficiencies and how to address them to improve productivity.

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BLOG POST

5 Ways to Make Sure Your Way Lube System Is Healthy

To optimize machine tool performance, uptime, and utilization, having a healthy way lube system is essential. If you are questioning your way lube system, here are five things to keep an eye on to give you the peace of mind that your system has a clean bill of health..

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BLOG POST

HOW CONVERSATIONAL PROGRAMMING CAN MAKE MACHINING EASIER THAN EVER

Virtually all shop owners and managers are looking to shorten set-up and production cycle times. When considering options to achieve these goals, some shop owners and operators consider conversational programming tools such as Okuma’s Advanced One Touch (AOT).

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BLOG POST

THREE WAYS TO LEVERAGE 5-AXIS MACHINING TO WIN MORE JOBS

Manufacturers of virtually every size and within almost every industry have production processes that require or could benefit from 5-axis CNC machine tools. This is especially true for manufacturers looking to grow their businesses by bidding on and winning more complex jobs. Given this reality, this article will explore ways in which manufacturers can leverage 5-axis CNC machining capabilities to secure more business opportunities.

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BLOG POST

OVERCOMING THE “FEAR FACTOR” OF 5-AXIS MACHINES

In this blog post, we’ll discuss some of the most common fears and questions about 5-axis machining, and why this technology deserves another look.

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BLOG POST

ALARMING NEWS! 5 MACHINE ALARMS YOU MAY NOT KNOW ABOUT

Our top-5 alarms are not the most frequently occurring alarms, but they’re important to know in case one occurs on your machine tool. Discover some of the alarms you may see on your Okuma machine tool, why they occur, and how to prevent them from occurring as frequently in the future.

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BLOG POST

THE BENEFITS OF A PROPER SPINDLE WARM-UP ROUTINE

There are several reasons to institute a warm-up routine, but for starters, it’s the same reason athletes warm-up their muscles before competition. Spindles, just like muscles, work best when they operate at optimum temperatures.

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BLOG POST

5 ESSENTIAL TOOLS IN A SERVICE TECHNICIAN'S TOOLBOX

Discover the top five most important tools you always need to have in your toolbox when performing service calls.

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BLOG POST

USING DATA TO INCREASE YOUR ROI AND MACHINE UTILIZATION

See how introducing connectivity to your machines allows you to collect valuable data and optimize your shop floor performance.

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BLOG POST

OKUMA CARE PM KITS

Why not use some machine down time to ensure your Okuma machine’s mechanical, electrical, lubrication, air flow, and coolant systems will continue to operate in “like-new” condition?

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Synchronous turning
BLOG POST

REDUCE CUTTING TIME BY 50%

Okuma’s A-B Turret Synchronous Function can reduce cutting time by 50% while the OSP control helps operators and programmers easily manage this complex technology.

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Mid auto
BLOG POST

"PAUSE" YOUR CNC MACHINING PROCESS

See how Okuma’s Mid-Auto Manual function allows the operator to “pause” the CNC machining program, move the axes around, check the tool to make sure it’s not chipped or broken, or even check a feature on the part, and then resume the operation at the same point where it left off.

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PREVENTIVE MAINTENANCE

OKUMA CARE PM KITS

Why not use some machine down time to ensure your Okuma machine’s mechanical, electrical, lubrication, air flow, and coolant systems will continue to operate in “like-new” condition.

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BLOG POST

USER MAINTENANCE FUNCTION

See how Okuma’s User Maintenance Function can help keep your PM program on point.

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OKUMA APP

GO.WEATHER APP

The GO.Weather Alert app monitors the Dark Skies Weather API for current weather alerts issued by the National Weather Service and generates a warning message on the machine if an alert is detected.

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BLOG POST

8 TIPS FOR INSTALLING A DRIVE UNIT

When replacing your drive unit, here are a few tips for things you can do to save time and money in the long run.

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BLOG POST

4 THINGS TO CHECK ON YOUR OKUMA MACHINE TOOL

Here are 4 things you should fit into your annual maintenance routine that protect your machine tool investment and keep your parts pristine.

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BLOG POST

LINKEDIN TIPS FOR MANUFACTURERS - PART 2

Read the second installment of our helpful tips for using LinkedIn to enhance sales processes and expand awareness of your company or personal brand.

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WHITE PAPER

ENERGY EFFICIENT MACHINE TOOL TECHNOLOGIES FOR ANY SIZE SHOP

With rising energy costs, see how Okuma’s energy-efficient technologies can achieve significant savings for improved profitability.

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BLOG POST

EVERYTHING YOU NEED TO KNOW BEFORE GETTING STARTED WITH AUTOMATION

Discover all you need to know when considering an automation solution and how to seamlessly integrate it into your manufacturing.

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BLOG POST

LINKEDIN TIPS FOR MANUFACTURERS

Read our helpful tips for using LinkedIn to enhance sales processes and expand awareness of your company or personal brand.

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OKUMA APP

FAT FINGER APP

See how this FREE app can eliminate the possibility of accidentally moving important files or folders by prompting the user for confirmation before any move operation.

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WHITE PAPER

MAXIMIZE THE BENEFITS OF TODAY'S IN-PROCESS GAGING TECHNOLOGIES

See how gaging companies are evolving products and making them easier to use while enabling users to do more with gaging routines.

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BLOG POST

A NEW GOAL FOR TODAY'S MANUFACTURING INDUSTRY

Okuma’s Jim Kosmala explains how success in today’s manufacturing industry will be shaped by the degree of process efficiency plants can attain.

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BLOG POST

WHY SHUTDOWNS ARE A GREAT TIME TO PERFORM PREDICTIVE AND PREVENTIVE MAINTENANCE

Predictive and preventive maintenance play a key role in ensuring your machine tools are ready to run parts at a moment’s notice.

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BLOG POST

HOW TO CREATE A TOOL DATA PAGE FOR GAW GRINDERS (P300G CONTROL)

In this blog post, learn how to set up the Tool Data Page for our GAW series grinders equipped with the P300G control.

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VIDEO

IMPROVE CYCLE TIME WITH SERVONAVI®

SERVONAVI® improves cycle times and accuracy when you’re machining heavy parts by offering work weight auto settings, reversal spike auto adjustments, and vibration auto adjustments.

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BLOG POST

3 Filters You May Forget to Replace But Shouldn’t

Some filters are obscure and may not be top-of-mind when it comes to replacing. See where they are and why you want to keep them on your PM list.

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BLOG POST

Effects of Improper Coolant Usage

Protect your investment by following recommendations for coolant type, concentration, and maintenance frequency.

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Part flip monitor app
OKUMA APP

Part Flip Monitor App

Avoid scrap with this app that verifies that the operator has opened/closed the chuck before cycle start is pressed for Op20 of a part flip program.

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Horizontal cutting
WHITE PAPER

Vertical vs. Horizontal Machining Centers—An ROI Comparison

Considering adding a machining center to your shop floor? Learn some of the compelling productivity, cost, and quality reasons to consider an HMC.

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BLOG POST

6 Healthy Heart Exercises for Your Spindle

Learn some tips for keeping your machine’s spindle at peak performance and avoid costly downtime.

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PODCAST

Shop Matters - Ep. 4 Automation and Robotics

Automation doesn’t have to be complicated. Learn about simple automation solutions that could take your shop to the next level.

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BLOG POST

How to Create a Productive Machine Tool Environment

Keeping your work area clean and enhancing visibility are crucial to your long-term success. This blog post shares some tips that will help ensure your environment sets the stage for productivity.

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BLOG POST

Maintenance Checklist – Don’t Forget the Software!

Learn how to gain peace of mind knowing that you’re immediately covered should you need to re-install the NC software in your Okuma machine tool.

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BLOG POST

10 Things to Pay Attention to When You Experience Longer Than Normal Breaks Between Production Runs

When a machining center has been in production continuously and then shut down for an extended period of time, there are several operations to perform and check before placing the machine back into full production.

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BLOG POST

Machine Tool Windows: Replacement Recommendations

Did you know that your machine tool window's are an important part of preventive maintenance?

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BLOG POST

Handy Checklist for Preventive Maintenance

This, our most popular blog post, includes a downloadable checklist you can use to keep your Okuma lathe in peak operating condition.

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VIDEO

Top Unused OSP Control Features: 5-Axis Auto Tuning

Dialing in a 5-axis machine can be a long and tedious process of probing and tweaking, but this OSP control technology lets the machine do all of the work. It's a relatively quick and easy process that can truly can save you a lot of time and wasted material.

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Scheduled maintenance app
OKUMA APP

Okuma Scheduled Maintenance App

This free app from Okuma can help you keep your machines running smoothly by providing reminders to perform regularly-scheduled maintenance and service-related tasks.

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BLOG POST

Are You Keeping Machine Tool Event Logs?

Learn how a machine tool event log can serve as an extremely useful troubleshooting resource for you or your service technician.

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BLOG POST

5 Tips: Using the P300 Control's Maintenance Capabilities

This blog post shares 5 tips to help you get started using the maintenance and troubleshooting capabilities of the OSP-P300 control.

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BLOG POST

When the Lights Go Down in the City

Understand the best way to bring a machine back up after power loss to prevent unnecessary damage.

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BLOG POST

Prevent Costly Repairs with Through-Spindle Coolant Pin Maintenance

If through-spindle coolant pin maintenance is neglected, it may become worn or damaged, resulting in coolant leakage, reduced pressure and costly repairs.

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BLOG POST

The Importance of Interlocks and Guarding

Take some time to double check your machines' interlocks, guarding, and other safety features to verify a safe and productive workspace.

READ POST

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BLOG POST

Tips & Tricks: I/O Variables on Okuma's CNC Control

Okuma distributor, Hartwig, shares how to take advantage of I/O variables for troubleshooting or preventive programming.

READ POST

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BLOG POST

5 Steps to Navigate Your Okuma Parts Book

Okuma parts coordinator, Matthew Licea, shares some tips and tricks to help you easily navigate through your Okuma parts book to identify parts.

READ POST

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VIDEO

Top Unused OSP Features: Cycle Time Reduction

Cycle Time Reduction takes an already existing, running program and speeds it up by eliminating non-value-added time. The software evaluates the program and eliminates anything that can help make up time without affecting the actual cutting process. This means more cutting time and more profit for your shop.

WATCH VIDEO

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WEBINAR

Turn Knowledge Into Money: How Data can Improve Your ROI

In this webinar, learn how modern CNC technologies help shop owners and operators better understand their production operations by allowing them to monitor the status of machine operations, predict maintenance needs, and make smart decisions that positively impact productivity and ROI levels.

WATCH WEBINAR

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BLOG POST

5 Machine Operation Functions You Might be Overlooking

Okuma lathes and machining centers come equipped with a wide variety of functions—sometimes so many that it can be overwhelming. While you may not need every function, the following are a few that could significantly improve the way you use your machine.

READ POST

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OKUMA APP

Okuma OSP Alarm Notifier App

Have you ever run your machine tool unattended at night and come in the next day to find that the machine had an alarm that shut down production? OSP Alarm Notifier can send you an email notification for any Okuma machine tool alarm. The application will also take a screen shot of the current CNC screen and attach the picture to the email.

VIEW APP

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BLOG POST

Display Screen Maintenance

Learn some simple ways you can protect and maintain the various display screens found on your Okuma machine tools.

READ POST

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